Instrukcja obsługi interfejsu operatora Emerson Rosemount Fcl 01

Instrukcja obsługi interfejsu operatora Emerson Rosemount Fcl 01 to instrukcja użytkownika, która zapewnia szczegółowe informacje na temat konfiguracji, instalacji i użytkowania interfejsu operatora Emerson Rosemount Fcl 01. Instrukcja opisuje wszystkie funkcje interfejsu, w tym monitorowanie i kontrolowanie za pomocą przycisków, wyświetlaczy i paneli sterowania. Instrukcja zawiera także sekcje dotyczące przeglądania wskaźników, wykonywania kalibracji, diagnozowania problemów i przywracania ustawień fabrycznych. Instrukcja obsługi interfejsu operatora Emerson Rosemount Fcl 01 jest przydatna dla osób, które chcą w pełni wykorzystać jego funkcje, a także dla wykwalifikowanych techników, którzy potrzebują informacji do naprawy i konserwacji.

Ostatnia aktualizacja: Instrukcja obsługi interfejsu operatora Emerson Rosemount Fcl 01

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4801_QIG_RevKB. fm Page 1 Friday, December 3, 2010 1:17 AM
Quick Installation Guide
00825-0100-4801, Rev KB
December 2010
Rosemount 3051S
Rosemount 3051S Series Pressure Transmitter
®
with HART Protocol
Rosemount 3051SF Series Flowmeter Transmitter
®
with HART Protocol
Start
Step 1: Mount the Transmitter
Step 2: Consider Housing Rotation
Step 3: Set Switches and Jumpers
Step 4: Connect Wiring and Power Up
Step 5: Verify Configuration
Step 6: Trim the Transmitter
Safety Instrumented Systems

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4801_QIG_RevKB. fm Page 2 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 © 2010 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. Rosemount Inc. Emerson Process Management 8200 Market Boulevard GmbH & Co. OHG Chanhassen, MN USA 55317 Argelsrieder Feld 3 T (US) (800) 999-9307 82234 Wessling T (Intnl) (952) 906-8888 Germany F (952)
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4801_QIG_RevKB. fm Page 3 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1: MOUNT THE TRANSMITTER Liquid Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Mount the transmitter so that the drain/vent valves are oriented upward. Gas Flow Applications 1. Place taps in the top or side of the line. Mount beside or above the taps. Steam Flow Applications 1. Place taps to the
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4801_QIG_RevKB. fm Page 4 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 1 CONTINUED... Panel Mount Pipe Mount ™ Coplanar Flange Traditional Flange In-line Housings ™ PlantWeb Junction Box Remote Mount Display 4
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4801_QIG_RevKB. fm Page 5 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED... Bolting Considerations If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 1 ill
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4801_QIG_RevKB. fm Page 6 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 1 CONTINUED... Figure 2. Torque values for the flange and flange adapter bolts Bolt Material Head Markings Initial Torque Final Torque Carbon Steel (CS) 300 in. -lbs. 650 in. B7M Stainless Steel (SST) 150 in. 300 in. 316 B8M 316 STM SW 316 316 316 R O-rings with Flange Adapters WARNING Failure to install proper flange adapter O-rings may
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4801_QIG_RevKB. fm Page 7 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED... Inline Gage Transmitter Orientation The low side pressure port (atmospheric reference) on the inline gage transmitter is located under the sensor module neck label. (See Figure 3. ) Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that any contaminants c
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4801_QIG_RevKB. fm Page 8 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 4: CONNECT WIRING AND POWER UP Use the following steps to wire the transmitter: 1. Remove the housing cover labeled “Field Terminals. ” 2. Connect the positive lead to the “+” terminal, and the negative lead to the “–” terminal. NOTE Do not connect the power across the test terminals. Power could damage the test diode in the test connection. Twisted p
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4801_QIG_RevKB. fm Page 9 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Signal Wiring Grounding Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the sensor module and inside the Terminal Compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations. See S
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4801_QIG_RevKB. fm Page 10 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 4 CONTINUED... Remote Display Wiring and Power Up The Remote Mount Display and Interface system consists of a local transmitter and a remote mount LCD display assembly. The local 3051S transmitter assembly includes a Junction Box housing with a three position terminal block integrally mounted to a sensor module. The remote mount LCD display assembl
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4801_QIG_RevKB. fm Page 11 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Intrinsic Safety Consideration: The transmitter assembly with remote display has been approved with Belden 3084A DeviceNet cable. Alternate cable may be used as long as the transmitter with remote display and cable is configured according to the installation control drawing or certificate. Refer to appropriate approval certificate or
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4801_QIG_RevKB. fm Page 12 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 4 CONTINUED... NOTE Wire colors provided on page 11 are per Belden 3084A DeviceNet cable. Wire color may vary depending on cable selected. Belden 3084A DeviceNet cable includes a ground shield. This shield must be connected to earth ground at either the sensor module or the Remote Display, but not both. Quick Connect Wiring As standard, the 3051S Qu
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4801_QIG_RevKB. fm Page 13 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Conduit Electrical Connector Wiring (Option GE or GM) For 3051S transmitters with conduit electrical connectors GE or GM, refer to the cordset manufacturer’s installation instructions for wiring details. For FM Intrinsically Safe, non-incendive or FM FISCO Intrinsically Safe hazardous locations, install in accordance with Rosemount dr
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4801_QIG_RevKB. fm Page 14 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 STEP 5: VERIFY CONFIGURATION Use any HART-compliant master to communicate with and verify configuration of the 3051S. For the HART Diagnostics transmitter (option code DA1), DD revision 3051S HDT Dev. 1 Rev. 1 is required. Field Communicator User Interface The Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence can be foun
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4801_QIG_RevKB. fm Page 15 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S A check () indicates the basic configuration parameters. At a minimum, these parameters should be verified as part of the configuration and startup procedure. Table 1. Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence Function Fast Key Sequence Alarm Level Configuration 1, 4, 2, 7, 7 Alarm and Saturation Levels 1, 4, 2, 7
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4801_QIG_RevKB. fm Page 16 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 Table 2. Device Dashboard - Device Revision 7 and DD Revision 9 Fast Key Sequence Function Fast Key Sequence Alarm and Saturation Levels 2, 2, 1, 7 Burst Mode Control 2, 2, 4, 2 Burst Option 2, 2, 4, 3 Custom Display Configuration 2, 1, 3  Damping 2, 2, 1, 5 Date 2, 2, 5, 4 Descriptor 2, 2, 5, 5 Digital to Analog Trim (4 - 20 mA Output) 3, 4, 2 Disable Zero & Span Adjustment
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4801_QIG_RevKB. fm Page 17 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 6: TRIM THE TRANSMITTER Transmitters are shipped fully calibrated per request or by the factory default of full scale (lower range value = zero, upper range value = upper range limit). Zero Trim A zero trim is a single-point adjustment used for compensating mounting position and line pressure effects. When performing a zero trim, ensure that the equ
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4801_QIG_RevKB. fm Page 18 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 SAFETY INSTRUMENTED SYSTEMS Additional Safety Instrumented Systems information is available in the Rosemount 3051S reference manual (document number 00809-0100-4801). The manual is available electronically on www. rosemount. com or by contacting an Emerson Process Management representative. 3051S Safety-Certified Identification All 3051S transmitters must
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4801_QIG_RevKB. fm Page 19 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S NOTES 1. Transmitter output is not safety-rated during the following: configuration changes, multidrop, loop test. Alternative means should be used to ensure process safety during transmitter configuration and maintenance activities. DCS or safety logic solver should be configured to match transmitter configuration. Figure 15 identifies the three alar
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4801_QIG_RevKB. fm Page 20 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB Rosemount 3051S December 2010 Operation and Maintenance Proof Test and Inspection The following proof tests are recommended. Proof test results and corrective actions taken must be documented at http://rosemount. d1asia. ph/rosemount/safety/ReportAFailure_newweb. asp in the event that an error is found in the safety functionality. Use the fast key sequences in Table 1 on page 15 or Ta
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Instruction Manual
PN 51-FCL-1056 rev. E
March 2012
FCL with 1056 Analyzer

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ESSENTIAL INSTRUCTIONS WARNING READ THIS PAGE BEFORE PROCEEDING! RISK OF ELECTRICAL SHOCK Your purchase from Rosemount Analytical, Inc. has resulted in one of the finest instruments available for Equipment protected throughout by double insulation. your particular application. These instruments have • Installation of cable connections and servicing of this product been designed, and tested to meet many national require access to shock hazard voltage levels. and international standards. Expe
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QUICK START GUIDE FOR FCL ANALYZER 1. Refer to Section 2. 0 for installation instructions and Section 3. 0 for wiring instructions. 2. Once connections are secured and verified, apply power to the analyzer. 3. When the analyzer is powered up for the first time, Quick Start screens appear. Using Quick Start is easy. a. A backlit field shows the position of the cursor. b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down or to increase
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9. Choose Live/Continuous. Go to step 11. S1 Free Cl pH Correction Manual Live/Continous Live/Continous 10. The screen shown at left appears only if you have an FCL-01. Enter the S1 Manual pH pH of the process liquid. 0 7. 00 11. Choose the desired temperature units. Temp Units o C o F 12. The main display appears. The outputs and alarms (if an alarm board is present) are assigned to default values. 13. To change outputs, alarms, and other settings go to the main menu and
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MENU TREE Calibrate Sensor 1 (Free chlorine) Chlorine Zero In process Temperature Sensor 2 (pH) pH Buffer Cal Auto Select buffer (NIST, DIN19267, Ingold, Merck, or Fisher) Select stability criteria Manual Standardize Enter slope or offset Temperature Output 1 Output 2 Hold Sensor 1 Sensor 2 Display Main format configuration Language selection Warning (enable or disable) Screen contrast See next page for rest of menu tree
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MENU TREE (continued) Program Outputs Range (assign values to 4 and 20 mA) Configure Output 1 or 2 Assign sensor and measurement Range Scale Dampening Fault mode (fixed or live) Fault value (output current) Simulate Alarms Configure/Setpoint Alarm 1, 2, 3, or 4 Setpoint Assign sensor and measurement High or low logic Deadband Interval time On time Recovery time Simulate Synchronize timers Measurement Free chlorine (sensor 1) Measurement selection Units Filter Resolution pH (sensor 2) Measurement
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About This Document This manual contains instructions for installation and operation of the Model FCL-1056 The following list provides notes concerning all revisions of this document. Rev. Level Date Notes A9 /08 This is the initial release of the product manual. The manual has been reformatted to reflect the Emerson documentation style and updated to reflect any changes in the product offering. B11 /09 Minor changes to manual. C 10 /10 Updated DNV logo and copyright date. D4 /11 Updated co
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MODEL FCL-1056 TABLE OF CONTENTS FCL-1056 TABLE OF CONTENTS Section Title Page 1. 0 DESCRIPTION AND SPECIFICATIONS................................................................ 1 1. 1 Applications............................................................................................................. 2 Features................................................................................................................... 3 Specifications - General...............................
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MODEL FCL-1056 TABLE OF CONTENTS TABLE OF CONTENTS CONT’D Section Title Page 7. 0 DIGITAL COMMUNICATIONS............................................................................... 51 8. 0 MAINTENANCE...................................................................................................... 53 8. 1 Analyzer................................................................................................................... 2 Chlorine Sensor.......................................
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MODEL FCL-1056 TABLE OF CONTENTS LIST OF TABLES CONT’D 9. 6. 1 Calibration Error During Two-Point Calibration........................................................ 67 9. 7 Troubleshooting When No Error Message is Showing - General............................. 70 9. 9. 2 Simulating pH Input.................................................................................................. 71 9. 10 Simulating Inputs Temperature...........................................................................
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Model FCL-1056 SECTION 1. 0 DESCRIPTION AND SPECIFICATIONS SECTION 1. 0. DESCRIPTION AND SPECIFICATIONS • COMPLETE SYSTEM INCLUDES sensor, connecting cable, analyzer, and flow controller • CONTINUOUS pH CORRECTION eliminates expensive and messy reagents and trouble- some sample conditioning systems 1 • MEASURES FREE CHLORINE IN SAMPLES havi
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MODEL FCL-1056 SECTION 1. 0 DESCRIPTION AND SPECIFICATIONS Interferences: Monochloramine, permangante, 1. 3 SPECIFICATIONS — GENERAL peroxides. Sample requirements: Electrolyte volume: 25 mL (approx. ) Pressure: 3 to 65 psig (122 to 549 kPa abs) Electrolyte life: 3 months (approx. ); for best results A check valve in the inlet prevents the sensor replace electrolyte monthly. flow cells from going dry if sample flow is lost. The check valve opens at 3 psig (122 kPa abs). If the check valve is remo
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MODEL FCL-1056 SECTION 1. 0 DESCRIPTION AND SPECIFICATIONS 1. 6 ORDERING INFORMATION FCL Free Chlorine Measuring System. The FCL is a complete system for the determination of free chlorine in aqueous samples. It consists of the sensor(s), analyzer, and constant head overflow device to control sample flow. All components are mounted on a backplate. Model option -02 includes a pH sensor for continuous, auto- matic pH correction. Three replacement membranes and a 4-oz. bottle of electrolyte solution
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MODEL FCL-1056 SECTION 1. 0 DESCRIPTION AND SPECIFICATIONS This page left blank intentionally 4
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MODEL FCL-1056 SECTION 2. 0 INSTALLATION SECTION 2. INSTALLATION 2. 1 UNPACKING AND INSPECTION Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Rosemount Analytical immediately. 1. 1 FCL-01 (free chlorine without continuous pH correction) Model FCL-01 consists of the following items mounted
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MODEL FCL-1056 SECTION 2. 0 INSTALLATION 2. 2 INSTALLATION 2. 1 General Information 1. Although the system is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme temperature. CAUTION The FCL free chlorine system is NOT suitable for use in hazardous areas. To keep the analyzer enclosure watertight, install
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MODEL FCL-1056 SECTION 2. 0 INSTALLATION INCH MILLIMETER FIGURE 2-1. Model FCL-01 INCH MILLIMETER FIGURE 2-2. Model FCL-02 7
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MODEL FCL-1056 SECTION 2. 0 INSTALLATION This page left blank intentionally 8
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MODEL FCL-1056 SECTION 3. 0 WIRING SECTION 3. WIRING 3. 1 POWER, ALARM, AND OUTPUT WIRING WARNING RISK OF ELECTRICAL SHOCK Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes. 1 Power Wire AC mains power to the power supply board, which is mou
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MODEL FCL-1056 SECTION 3. 0 WIRING 3. 3 Alarm wiring. WARNING Exposure to some chemicals may degrade the sealing properties used in the following devices: Zettler Relays (K1-K4) PN AZ8-1CH12DSEA The alarm relay terminal strip is located just below the power connector on the power supply board. See Figure 3-2. Keep alarm relay wiring separate fro

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